揚(yáng)州先進(jìn)V法鑄造流程歡迎咨詢江陰華天科技供應(yīng)-b2b網(wǎng)站_b2b電子商務(wù)平臺【買產(chǎn)品】-上?？谄蚴称酚邢薰?/title><meta name="description" content="多品種、中小批量生產(chǎn)工藝的設(shè)計對于中小型鑄造企業(yè)，多為小批量多品種生產(chǎn)。為此，該類型鑄造企業(yè)的V法鑄造生產(chǎn)線應(yīng)符合小批量多品種生產(chǎn)的需要，同時滿足某一產(chǎn)品中批生產(chǎn)的需要。有些中小企業(yè)的V法鑄造生產(chǎn)線采用上下模共線、多"><meta name="keywords" content="揚(yáng)州先進(jìn)V法鑄造流程,V法鑄造"><link rel="canonical" href="http://www.cdcfah.com/"/><meta name="applicable-device" content="pc"><link rel="shortcut icon" href="/static/new_net_01/images/favicon.ico"><link rel="stylesheet" href="/static/new_net_01/css/slick.css" /><link rel="stylesheet" href="/static/new_net_01/css/addnew.css"><link rel="stylesheet" href="/static/new_net_01/css/sidenav.css"><link rel="stylesheet" href="/static/new_net_01/css/style.css" /><link rel="stylesheet" href="/static/new_net_01/css/tab.css"><link rel="stylesheet" href="/static/new_net_01/css/404.css"> <meta name="baidu-site-verification" content="OBVzrC9aaQ" /> <meta 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src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889693593750/34083.png" class="vcenter" onerror="javascript:this.src='/static/new_net_01/images/nopic.jpg';"></p></div></div><div id="g2yrykr" class="smallimg"><div><p class="pic"><img src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889693593750/34083.png" class="vcenter" onerror="javascript:this.src='/static/new_net_01/images/nopic.jpg';"></p></div></div></div><div id="ncurtar" class="content"><p><span>需求數(shù)量：</span>0</p><p><span>價格要求：</span>面議</p><p><span>所在地：</span>江蘇省</p><p><span>包裝要求：</span><span style="color: #f30;"></span></p><p><span>產(chǎn)品關(guān)鍵詞：</span>揚(yáng)州先進(jìn)V法鑄造流程,V法鑄造</p><p><span>***更新：</span>2020-11-19 10:14:51</p><p><span id="click" >瀏覽次數(shù)：0次</span></p><a rel="nofollow" class="button">聯(lián)系我們</a></div></div><div id="ke3tvct" class="rightbox"><h3>公司基本資料信息</h3><p style="border:0;"><a rel="nofollow">江陰華天科技開發(fā)有限公司</a></p><p><span>聯(lián)系人：</span>謝經(jīng)理</p><p><span>郵箱: </span>273371292@qq.com</p><p><span>電話: </span>13961688156</p><p><span>傳真: </span>0510_</p><p><span>網(wǎng)址: </span>http://www.jy-dannier.com</p><p><span>手機(jī): </span>0510-86273026</p><p><span>地址: </span>月城鎮(zhèn)月翔路17號</p><p>[當(dāng)前離線] <a rel="nofollow"> [加為商友] </a><a rel="nofollow"> [發(fā)送信件] </a></p></div></div><div id="u7yvht2" class="page-proshow02"><p class="title">詳細(xì)說明</p><div id="qpwyfhe" class="box"><p><p> 多品種、中小批量生產(chǎn)工藝的設(shè)計 </p> <p> 對于中小型鑄造企業(yè)，多為小批量多品種生產(chǎn)。為此，該類型鑄造企業(yè)的V法鑄造生產(chǎn)線應(yīng)符合小批量多品種生產(chǎn)的需要，同時滿足某一產(chǎn)品中批生產(chǎn)的需要。有些中小企業(yè)的V法鑄造生產(chǎn)線采用上下模共線、多套模具順序移動的設(shè)計，致使企業(yè)模具投入較大，因多套模具順序移動單箱造型周期過長，生產(chǎn)效率低下。 </p> <p> 在V法鑄造生產(chǎn)線符合小批量多品種生產(chǎn)的要求外，相應(yīng)的工藝設(shè)計也應(yīng)符合這一要求。工藝設(shè)計人員應(yīng)在生產(chǎn)線比較大鑄型輪廓的前提下進(jìn)行工藝設(shè)計，揚(yáng)州先進(jìn)V法鑄造流程，揚(yáng)州先進(jìn)V法鑄造流程?？梢园凑斩嗉残瓦M(jìn)行工藝布局設(shè)計;可以根據(jù)產(chǎn)品外型、結(jié)構(gòu)和規(guī)格大小進(jìn)行分類，采用共用底板框和小底板組合的形式進(jìn)行多品種共型的工藝設(shè)計，揚(yáng)州先進(jìn)V法鑄造流程。通過多件共型達(dá)到提高生產(chǎn)效率之目的，通過共用底板框和小底板組合的形式實現(xiàn)多品種同時生產(chǎn)或輪番生產(chǎn)的目的，從而實現(xiàn)多品種中小批量生產(chǎn)的需求和效益。降低咯鑄型的透氣性，較粗的型砂，可提高鑄型的透氣性。揚(yáng)州先進(jìn)V法鑄造流程</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="揚(yáng)州先進(jìn)V法鑄造流程,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889693593750/34083.png"></div><p> 對于澆注系統(tǒng)的設(shè)計，不少文獻(xiàn)和資料均有詳盡解說，在此不再贅述，*就注意事項簡要說明。 </p> <p> 澆注系統(tǒng)盡量采用半開半閉方案，這種扼流型澆注系統(tǒng)可以有效避免高紊流狀態(tài)發(fā)生，可以降低金屬液在充型腔過程中的流動速度和對型壁、坭芯的沖擊，減少鑄造缺點(diǎn)。 </p> <p> 盡量采用陶瓷材料成型澆注系統(tǒng)，避免鋼水長時間沖刷澆道而造成由于夾砂、夾涂料產(chǎn)生的鑄造缺點(diǎn)。 </p> <p> 盡可能采用中間澆注方式，這樣可以減少因底注造成對上型壁長時間烘烤造成塌型、上型凹陷、薄膜和涂料產(chǎn)生的氣孔等，亦可減弱頂注產(chǎn)生對下型壁和坭芯的沖擊、紊流和裹氣等缺點(diǎn)。 </p> <p> 合理布置冒口，尤其是明冒口布置，一般應(yīng)布置在澆口附近和遠(yuǎn)離澆口的鑄件末端，便于透氣和排氣，易于鑄件成型和減少氣孔。南京優(yōu)良V法鑄造原理合理的鑄造工藝方案是保證覆膜成型和鑄件質(zhì)量的一個重要因素。</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="揚(yáng)州先進(jìn)V法鑄造流程,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889813476563/989149.png"></div><p> 關(guān)于V法鑄造工藝優(yōu)勢的討論國外典型耐磨鑄件生產(chǎn)企業(yè)實踐證明V法鑄造工藝在耐磨鑄件的生產(chǎn)上是成功的，也是有優(yōu)勢的。具體優(yōu)勢如下： </p> <p> 1產(chǎn)品質(zhì)量方面 </p> <p> V法鑄造鑄件表面質(zhì)量好，光潔度高；產(chǎn)品尺寸精度高，尤其是中大型鑄件批量化生產(chǎn)條件下的尺寸穩(wěn)定性更具優(yōu)勢；產(chǎn)品輪廓清晰，可實現(xiàn)少無拔模斜度；鋼水流動性好，可實現(xiàn)低溫度澆注，作為提高鑄件晶粒度等級，提高耐磨性的潛在手段之一； </p> <p> 2生產(chǎn)管理方面 </p> <p> V法鑄造工藝的成本更低，單位鑄件重量能耗和輔材消耗低，勞動強(qiáng)度低；采用干砂造型無需混砂等過程，設(shè)備投資少，砂處理簡單，舊砂回用率較高，不存在廢砂廢水等污染情況；模具磨損小，壽命高；高自動化程度生產(chǎn)線生產(chǎn)效率高，人均產(chǎn)量高； </p><p> <p> 砂處理設(shè)備 </p> <p> V法鑄造生產(chǎn)線的砂處理系統(tǒng)主要解決四個問題：一是去除舊砂中存在的鐵屑、鐵渣等雜物；二是去除舊砂斗中薄膜及砂芯的殘渣；三是落砂后的熱砂降溫至所需的溫度范圍；四是整個砂處理系統(tǒng)的除塵和吸塵保證舊砂的再生質(zhì)量和環(huán)保的要求。一般V法所用砂含泥量低于0.3～0.5%之內(nèi)。 </p> <p> 去除舊砂中的鐵性雜物一般采用貫通式或懸掛式永磁分選機(jī)。去除舊砂中的薄膜及砂芯等殘渣物，一般選用慣性直線振動篩和復(fù)合式篩分機(jī)。熱砂冷卻一般選用固定式流化床砂溫調(diào)節(jié)裝置或冷卻滾筒。除塵系統(tǒng)一般采用集中除塵，將落砂、篩分、冷卻、機(jī)運(yùn)等揚(yáng)塵點(diǎn)集中處理，選用旋風(fēng)除塵器與袋式除塵組合式，均能達(dá)到良好的除塵效果。 </p> </p> <p> <br /> 砂子的回收率很高可達(dá)95%以上，動力消耗*為濕法造型的60%，并可減少勞動力35%。</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="揚(yáng)州先進(jìn)V法鑄造流程,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889431923828/6575353.png"></div><p> <p> 生產(chǎn)線的工藝流程 </p> <p> 經(jīng)造型機(jī)造好的鑄型用氣吊將下箱放在合型平臺上進(jìn)行修型和下芯，而后將造好的上箱用氣吊合型并放置在澆注平臺上，澆注后的砂箱經(jīng)氣動推桿推至落砂機(jī)上脫砂，人工去除塑料薄膜，落砂后的空砂箱經(jīng)氣缸推送到機(jī)運(yùn)輥道上返回至造型機(jī)旁。鑄件落至桶內(nèi)。舊砂經(jīng)振動輸送機(jī)、斗提機(jī)、振動篩、水冷流化床等砂處理設(shè)備進(jìn)入料斗貯存，當(dāng)造型需用砂時，舊砂經(jīng)斗提機(jī)、螺旋輸送機(jī)送入造型機(jī)砂斗里，全線各揚(yáng)塵點(diǎn)均有吸塵管道集中除塵。主機(jī)為四工位造型機(jī)，完成覆膜、噴刷涂料及放砂箱、加砂緊實和蓋膜，頂箱起模四個工位，該機(jī)由氣缸驅(qū)動旋轉(zhuǎn)，并有可靠的定位機(jī)構(gòu)，自動覆膜機(jī)包括自動切膜、覆膜框水平移動機(jī)構(gòu)，電加熱薄膜、氣動頂型覆膜，抽真空閥及覆膜框復(fù)位等功能。四工位造型機(jī)上設(shè)有回轉(zhuǎn)式真空分配閥，跟各工位的要求自動提供或切斷真空。整機(jī)動作由PLC程序控制。八工位澆注轉(zhuǎn)臺及環(huán)形真空裝置。在小車上裝有8個砂箱托板組成澆注轉(zhuǎn)臺，驅(qū)動機(jī)構(gòu)使轉(zhuǎn)臺回轉(zhuǎn)并可任意位置停機(jī)。動作程序是將合型后的砂箱用氣吊放置澆注轉(zhuǎn)臺的托板上，待托板放滿砂箱后便可澆注，轉(zhuǎn)臺每轉(zhuǎn)一個工位砂箱必須正對著落砂機(jī)，以便氣缸推動砂箱至落砂機(jī)的框架上脫砂、落砂前必須撤出負(fù)壓。 </p> </p> <p> <br /> 生產(chǎn)表明，鑄型內(nèi)負(fù)壓度大于0.044MPa時鑄型就可以保持足夠的強(qiáng)度和穩(wěn)定性。揚(yáng)州先進(jìn)V法鑄造流程</p><p style="text-indent:25px">鋁合金多采用開放式澆注系統(tǒng)F直∶F橫∶F內(nèi)＝1∶(2～3)∶(1～5)，**小截面積比砂型鑄造大20～30%；揚(yáng)州先進(jìn)V法鑄造流程</p><p style="text-indent:25px">為了保證在足夠短的時間內(nèi)覆膜完成而又不至于因速度過快對EVA薄膜造成不必要的影響，覆膜行程高度的設(shè)計也是很重要的一方面。而覆膜行程高度過高（見圖3），也正是是造成覆膜下降時間過長的主要原因。當(dāng)然，覆膜行程高度，不*要考慮覆膜時間，也要考慮模具的高度，甚至有時候也要考慮完成其他工序時工人的作業(yè)空間。這需要根據(jù)具體的鑄件產(chǎn)品和其他工裝設(shè)備的因素去綜合衡量。但是，保證覆膜框在5s內(nèi)下行至模具是明確的，也是合理的。揚(yáng)州先進(jìn)V法鑄造流程</p><p style="text-indent:25px">江陰華天科技開發(fā)有限公司辦公設(shè)施齊全，辦公環(huán)境優(yōu)越，為員工打造良好的辦公環(huán)境。專業(yè)的團(tuán)隊大多數(shù)員工都有多年工作經(jīng)驗，熟悉行業(yè)專業(yè)知識技能，致力于發(fā)展江陰華天科技的品牌。公司以用心服務(wù)為重點(diǎn)價值，希望通過我們的專業(yè)水平和不懈努力，將環(huán)保設(shè)備、氣力輸送設(shè)備、V法鑄造機(jī)械設(shè)備、消失模設(shè)備、樹脂砂設(shè)備、其他通用機(jī)械設(shè)備的技術(shù)開發(fā)、設(shè)計、制造、加工、銷售、安裝、調(diào)試、維修。產(chǎn)品與服務(wù)用于鋼鐵、有色、煤化工、石油化工、鐵路、食品、火電、鑄造等行業(yè)。等業(yè)務(wù)進(jìn)行到底。誠實、守信是對企業(yè)的經(jīng)營要求，也是我們做人的基本準(zhǔn)則。公司致力于打造***的氣力輸送，V法鑄造，輸送機(jī)械，環(huán)保設(shè)備。</p></p><br /><p>文章來源地址: http://www.cdcfah.com/cp/2056786.html</p></div></div></div></div></div><div id="rbtvxe2" class="page-right twoColRt"><div id="uoqx8og" class="box01 margin10 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