南京實(shí)型V法鑄造廠來(lái)電咨詢江陰華天科技供應(yīng)-b2b網(wǎng)站_b2b電子商務(wù)平臺(tái)【買產(chǎn)品】-上?？谄蚴称酚邢薰?/title><meta name="description" content="目前，大部分廠家已經(jīng)采用頂桿起模機(jī)（見(jiàn)圖6），甚至自動(dòng)化程度更高的機(jī)械手完成起模動(dòng)作（見(jiàn)圖7）。相比之前的行車起模和簡(jiǎn)單的千斤頂起模方式來(lái)說(shuō)，起模的安全性和穩(wěn)定性已經(jīng)有了很大進(jìn)步。但是，在越來(lái)越多精密鑄件成形的過(guò)程中，逐漸發(fā)現(xiàn)部分起模頂桿或"><meta name="keywords" content="南京實(shí)型V法鑄造廠,V法鑄造"><link rel="canonical" href="http://www.cdcfah.com/"/><meta name="applicable-device" content="pc"><link rel="shortcut icon" href="/static/new_net_01/images/favicon.ico"><link rel="stylesheet" href="/static/new_net_01/css/slick.css" /><link rel="stylesheet" href="/static/new_net_01/css/addnew.css"><link rel="stylesheet" href="/static/new_net_01/css/sidenav.css"><link rel="stylesheet" href="/static/new_net_01/css/style.css" /><link rel="stylesheet" href="/static/new_net_01/css/tab.css"><link rel="stylesheet" href="/static/new_net_01/css/404.css"> <meta name="baidu-site-verification" 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id="cw38ndt" class="rightbox"><h3>公司基本資料信息</h3><p style="border:0;"><a rel="nofollow">江陰華天科技開(kāi)發(fā)有限公司</a></p><p><span>聯(lián)系人：</span>謝經(jīng)理</p><p><span>郵箱: </span>273371292@qq.com</p><p><span>電話: </span>13961688156</p><p><span>傳真: </span>0510_</p><p><span>網(wǎng)址: </span>http://www.jy-dannier.com</p><p><span>手機(jī): </span>0510-86273026</p><p><span>地址: </span>月城鎮(zhèn)月翔路17號(hào)</p><p>[當(dāng)前離線] <a rel="nofollow"> [加為商友] </a><a rel="nofollow"> [發(fā)送信件] </a></p></div></div><div id="n7gjjuu" class="page-proshow02"><p class="title">詳細(xì)說(shuō)明</p><div id="azk48wm" class="box"><p><p style="text-indent:25px">目前，大部分廠家已經(jīng)采用頂桿起模機(jī)（見(jiàn)圖6），甚至自動(dòng)化程度更高的機(jī)械手完成起模動(dòng)作（見(jiàn)圖7）。相比之前的行車起模和簡(jiǎn)單的千斤頂起模方式來(lái)說(shuō)，起模的安全性和穩(wěn)定性已經(jīng)有了很大進(jìn)步。但是，在越來(lái)越多精密鑄件成形的過(guò)程中，逐漸發(fā)現(xiàn)部分起模頂桿或者機(jī)械手的精度和強(qiáng)度問(wèn)題。主要反映在起模頂桿導(dǎo)柱導(dǎo)套所用材質(zhì)的質(zhì)量和數(shù)量不夠達(dá)標(biāo)，或者不經(jīng)過(guò)應(yīng)有的熱處理工藝，造型起模頂桿強(qiáng)度和剛性不足。再加上加工或安裝精度不夠，造成起模過(guò)程中頂桿的撓曲變形和起模不穩(wěn)，致使鑄型部分位置擦傷破損，影響鑄型完整性，造成鑄件粘砂，甚至塌箱等缺點(diǎn)，南京實(shí)型V法鑄造廠。模型及砂箱的使用壽命長(zhǎng)，用塑料薄膜保護(hù)模型，南京實(shí)型V法鑄造廠，拔模力較小，南京實(shí)型V法鑄造廠，不受高溫高壓的作用，模型不易變形和損壞。南京實(shí)型V法鑄造廠</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="南京實(shí)型V法鑄造廠,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889462666016/4862105.png"></div><p> 重視系統(tǒng)化工程的設(shè)計(jì) </p> <p> 耐磨鑄造車間的建設(shè)是一個(gè)系統(tǒng)工程，除了生產(chǎn)設(shè)備本身外，車間布局物流設(shè)計(jì)，原輔材料的配套，熱處理系統(tǒng)的配套，機(jī)加工設(shè)備的配套等都要作為系統(tǒng)的一部分考慮。 </p> <p> 以砂箱的周轉(zhuǎn)為例，耐磨鑄件由于保溫冷卻時(shí)間長(zhǎng)，在一定程度上限制了砂箱的流轉(zhuǎn)速度，企業(yè)訂購(gòu)大量砂箱不***增加了企業(yè)成本，而且造成管理使用上的困難?？赏ㄟ^(guò)采用建設(shè)冷卻立體庫(kù)，設(shè)計(jì)冷卻托盤的方式加快砂箱流轉(zhuǎn)，同時(shí)節(jié)約生產(chǎn)場(chǎng)地。標(biāo)準(zhǔn)化托盤的設(shè)計(jì)和制作，滿足叉車運(yùn)輸條件，并不額外增加過(guò)多的勞動(dòng)力，實(shí)現(xiàn)了工藝生產(chǎn)的要求，降低了設(shè)備投資成本，同時(shí)提高的系統(tǒng)運(yùn)行效率。南通密封V法鑄造優(yōu)點(diǎn)金屬液平穩(wěn)充型，避免沖刷鑄型或產(chǎn)生飛濺，一般采用底注半封閉式或開(kāi)放式澆注系統(tǒng)。</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="南京實(shí)型V法鑄造廠,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889742021485/560378.png"></div><p> 重視工藝試驗(yàn)和工藝過(guò)程的積累 </p> <p> 通過(guò)工藝試驗(yàn)過(guò)程的開(kāi)展，理解耐磨鑄件V法鑄造工藝路線，熟知工藝控制要點(diǎn)及比較好工藝參數(shù)，對(duì)于V法鑄造項(xiàng)目的順利開(kāi)展具有重要意義。V法鑄造在國(guó)內(nèi)推廣早期，上述環(huán)節(jié)的缺失為不少企業(yè)釀成了重大損失，目前逐漸引起越來(lái)越多企業(yè)的重視。尤其是真空的使用和控制是V法鑄造工藝有別于傳統(tǒng)砂型鑄造的重要特征，深刻的影響著產(chǎn)品質(zhì)量和生產(chǎn)管理過(guò)程的控制等。從國(guó)外耐磨企業(yè)案例不難看出，在其探索過(guò)程中，同樣經(jīng)過(guò)了足夠的產(chǎn)品生產(chǎn)試驗(yàn)，從單件到小批量，從簡(jiǎn)易工藝設(shè)備到大型生產(chǎn)線，在充分分析工藝過(guò)程的基礎(chǔ)上，對(duì)相應(yīng)V法工藝裝備及生產(chǎn)線有了更充分的認(rèn)識(shí)和風(fēng)險(xiǎn)預(yù)判，為后續(xù)的批量化生產(chǎn)奠定了基礎(chǔ)。 </p><p style="text-indent:25px">V法鑄造是真空密封造型或負(fù)壓造型鑄造工藝的簡(jiǎn)稱，其原理是利用塑料薄膜覆模造型并密封砂箱，依靠真空泵抽出型內(nèi)空氣，造成型內(nèi)箱外壓力差，使干砂緊實(shí)，形成所需型腔。其比較大優(yōu)勢(shì)是型砂不使用粘結(jié)劑，干砂回用率高達(dá)95%以上，不*節(jié)能環(huán)保、落砂簡(jiǎn)便、改善勞動(dòng)條件，而且鑄件表面品質(zhì)和尺寸精度**提高。V法鑄造是日本長(zhǎng)野縣工業(yè)試驗(yàn)所和秋田株式會(huì)社于1971年的發(fā)明專利。V法鑄造至今經(jīng)過(guò)了38年的發(fā)展，同消失模鑄造一樣，作為第3代造型方法即物理硬化方法，在世界上尤其是在中國(guó)獲得了長(zhǎng)足的發(fā)展。真空泵水環(huán)中的水溫度不能高于40℃，以便冷卻抽入的熱氣體。國(guó)內(nèi)一般選用2BE﹑SK及機(jī)械泵等。</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="南京實(shí)型V法鑄造廠,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889762324219/6573071.png"></div><p> V法鑄造工藝流程 </p> <p> <span style="font-size:12px;">其流程如下。</span> </p> <p> 1．加熱薄膜并覆膜 </p> <p> (1)薄膜材質(zhì)EVA。 </p> <p> (2)薄膜厚度0.15mm。 </p> <p> (3)加熱溫度80~120℃。 </p> <p> (4)吸氣壓強(qiáng)：26.7~53.4kPa。 </p> <p> 2．放置澆注系統(tǒng)并加冒口 </p> <p> (1)直澆道為進(jìn)口陶管，用膠帶粘到模樣上并密封。 </p> <p> (2)冒口為木頭，用塑料包好并用膠帶纏到模樣上密封好。 </p> <p> (3)澆道和冒口都要密封好，已放置漏氣不能很好覆膜。 </p> <p> (4)澆道和冒口與模樣的連接處用刀子切口，便于后期澆注是排氣。 </p> <p> 3．噴涂料并等待涂料干燥 </p> <p> （1）涂料成分：重量比為50%的工業(yè)酒精與50%的滑石粉混合的懸濁液。 </p> <p> （2）噴漆厚度：0.04mm。 </p> <p> （3）使用要求：噴涂均勻，個(gè)別地方要補(bǔ)刷涂料；噴涂后要等待涂料烘干再放砂。鋁合金多采用開(kāi)放式澆注系統(tǒng)F直∶F橫∶F內(nèi)＝1∶(2～3)∶(1～5)，**小截面積比砂型鑄造大20～30%；南京實(shí)型V法鑄造廠</p><p style="text-indent:25px">縮短了生產(chǎn)鏈，省去了高爐鐵水凝固和重熔環(huán)節(jié)，簡(jiǎn)稱為短流程鑄造工藝。南京實(shí)型V法鑄造廠</p><p> 對(duì)于澆注系統(tǒng)的設(shè)計(jì)，不少文獻(xiàn)和資料均有詳盡解說(shuō)，在此不再贅述，*就注意事項(xiàng)簡(jiǎn)要說(shuō)明。 </p> <p> 澆注系統(tǒng)盡量采用半開(kāi)半閉方案，這種扼流型澆注系統(tǒng)可以有效避免高紊流狀態(tài)發(fā)生，可以降低金屬液在充型腔過(guò)程中的流動(dòng)速度和對(duì)型壁、坭芯的沖擊，減少鑄造缺點(diǎn)。 </p> <p> 盡量采用陶瓷材料成型澆注系統(tǒng)，避免鋼水長(zhǎng)時(shí)間沖刷澆道而造成由于夾砂、夾涂料產(chǎn)生的鑄造缺點(diǎn)。 </p> <p> 盡可能采用中間澆注方式，這樣可以減少因底注造成對(duì)上型壁長(zhǎng)時(shí)間烘烤造成塌型、上型凹陷、薄膜和涂料產(chǎn)生的氣孔等，亦可減弱頂注產(chǎn)生對(duì)下型壁和坭芯的沖擊、紊流和裹氣等缺點(diǎn)。 </p> <p> 合理布置冒口，尤其是明冒口布置，一般應(yīng)布置在澆口附近和遠(yuǎn)離澆口的鑄件末端，便于透氣和排氣，易于鑄件成型和減少氣孔。南京實(shí)型V法鑄造廠</p><p style="text-indent:25px">江陰華天科技開(kāi)發(fā)有限公司是一家環(huán)保設(shè)備、氣力輸送設(shè)備、V法鑄造機(jī)械設(shè)備、消失模設(shè)備、樹脂砂設(shè)備、其他通用機(jī)械設(shè)備的技術(shù)開(kāi)發(fā)、設(shè)計(jì)、制造、加工、銷售、安裝、調(diào)試、維修。產(chǎn)品與服務(wù)用于鋼鐵、有色、煤化工、石油化工、鐵路、食品、火電、鑄造等行業(yè)。的公司，是一家集研發(fā)、設(shè)計(jì)、生產(chǎn)和銷售為一體的專業(yè)化公司。公司自創(chuàng)立以來(lái)，投身于氣力輸送，V法鑄造，輸送機(jī)械，環(huán)保設(shè)備，是機(jī)械及行業(yè)設(shè)備的主力軍。江陰華天科技致力于把技術(shù)上的創(chuàng)新展現(xiàn)成對(duì)用戶產(chǎn)品上的貼心，為用戶帶來(lái)良好體驗(yàn)。江陰華天科技始終關(guān)注自身，在風(fēng)云變化的時(shí)代，對(duì)自身的建設(shè)毫不懈怠，高度的專注與執(zhí)著使江陰華天科技在行業(yè)的從容而自信。</p></p><br /><p>文章來(lái)源地址: http://www.cdcfah.com/cp/2152489.html</p></div></div></div></div></div><div id="pjknnyz" class="page-right twoColRt"><div id="h8vgwww" class="box01 margin10 clearfix"><h3><a href="http://www.cdcfah.com/cp/">猜你喜歡</a></h3><div id="popsnyu" class="recomPic likePro"><a href="http://www.cdcfah.com/cp/814588.html"><div><img src="http://tyunfile.71360.com/UpLoadFile/2019/11/1/14/637082168864691056_lgpj_5374157.jpg" 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