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class="content"><p><span>需求數(shù)量：</span>0</p><p><span>價(jià)格要求：</span>面議</p><p><span>所在地：</span>江蘇省</p><p><span>包裝要求：</span><span style="color: #f30;"></span></p><p><span>產(chǎn)品關(guān)鍵詞：</span>揚(yáng)州先進(jìn)V法鑄造流程,V法鑄造</p><p><span>***更新：</span>2020-12-08 12:17:28</p><p><span id="click" >瀏覽次數(shù)：0次</span></p><a rel="nofollow" class="button">聯(lián)系我們</a></div></div><div id="p2zlikw" class="rightbox"><h3>公司基本資料信息</h3><p style="border:0;"><a rel="nofollow">江陰華天科技開發(fā)有限公司</a></p><p><span>聯(lián)系人：</span>謝經(jīng)理</p><p><span>郵箱: </span>273371292@qq.com</p><p><span>電話: </span>13961688156</p><p><span>傳真: </span>0510_</p><p><span>網(wǎng)址: </span>http://www.jy-dannier.com</p><p><span>手機(jī): </span>0510-86273026</p><p><span>地址: </span>月城鎮(zhèn)月翔路17號(hào)</p><p>[當(dāng)前離線] <a rel="nofollow"> [加為商友] </a><a rel="nofollow"> [發(fā)送信件] </a></p></div></div><div id="fj2keqc" class="page-proshow02"><p class="title">詳細(xì)說(shuō)明</p><div id="au2lx87" class="box"><p><p style="text-indent:25px">美國(guó)耐磨狼公司，作為北美地區(qū)礦山耐磨行業(yè)耐磨鑄件的主要供應(yīng)商，采用V法鑄造生產(chǎn)線生產(chǎn)耐磨鑄件，獲得了優(yōu)異的產(chǎn)品質(zhì)量，并將V法鑄造工藝發(fā)展成為了耐磨件鑄造的主流工藝。該公司從1979年開始接觸V法鑄造工藝，共有三條V法鑄造生產(chǎn)線，產(chǎn)品重量在225kg-4500kg之間，揚(yáng)州先進(jìn)V法鑄造流程，單條生產(chǎn)線生產(chǎn)效率比較高達(dá)15箱/小時(shí)。該公司同時(shí)擁有自硬砂鑄造工藝，針對(duì)不同要求產(chǎn)品進(jìn)行不同工藝的搭配生產(chǎn)，其中V法鑄造生產(chǎn)了超過(guò)75%的鑄件。該公司認(rèn)為V法鑄造主要有如下優(yōu)勢(shì)：鑄件的一致性好，客戶對(duì)鑄件尤其是大型鑄件一致性的要求更高；環(huán)境友好，生產(chǎn)過(guò)程無(wú)化學(xué)添加劑，作業(yè)環(huán)境優(yōu)化，揚(yáng)州先進(jìn)V法鑄造流程，無(wú)需混砂；更好的鑄件質(zhì)量，鑄件尺寸精度非常出色，鑄件表面質(zhì)量更好；無(wú)拔模斜度。對(duì)于V法鑄造企業(yè)，揚(yáng)州先進(jìn)V法鑄造流程，結(jié)合企業(yè)生產(chǎn)和產(chǎn)品特點(diǎn)、V法鑄造特性及其主輔材料的功用。揚(yáng)州先進(jìn)V法鑄造流程</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="揚(yáng)州先進(jìn)V法鑄造流程,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889773623047/2195160.png"></div><p> 重視原輔材料的使用 </p> <p> 原輔材料對(duì)于鑄件質(zhì)量有直接的影響，重視原輔材料的使用，理解原輔材料對(duì)工藝過(guò)程及產(chǎn)品質(zhì)量的影響，對(duì)于提升鑄件質(zhì)量具有重要意義。V法鑄造工藝特別強(qiáng)調(diào)薄膜和涂料的使用控制，而耐磨鑄件本身對(duì)冒口補(bǔ)縮要求相對(duì)也較高，因此EVA薄膜，涂料，冒口等材料的使用技術(shù)在V法鑄造耐磨件方面比較關(guān)鍵。尤其是涂料的噴涂控制和烘干技術(shù)，冒口的安放及發(fā)氣量控制，不僅影響鑄件質(zhì)量，同時(shí)關(guān)系著生產(chǎn)作業(yè)效率和生產(chǎn)組織安排。另外，陶瓷管等其他輔助材料也將對(duì)鑄件沖砂和澆注安全性有著重要的影響。 </p> <p> <br /> 無(wú)錫V法鑄造特點(diǎn)鋁合金多采用開放式澆注系統(tǒng)F直∶F橫∶F內(nèi)＝1∶(2～3)∶(1～5)，**小截面積比砂型鑄造大20～30%；</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="揚(yáng)州先進(jìn)V法鑄造流程,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889867304688/5688127.png"></div><p> V法鑄造工藝過(guò)程和特點(diǎn) </p> <p> 1 V法鑄造基本工藝過(guò)程 </p> <p> 制造帶有抽氣箱和抽氣孔模樣。 </p> <p> 烘烤薄膜并覆蓋到模樣上，抽負(fù)壓，使覆膜成形，后噴上快干涂料。 </p> <p> 將帶有過(guò)濾抽氣管的砂箱，放在已覆有薄膜的模板上。 </p> <p> 充填、振實(shí)、刮平箱內(nèi)干砂，放上密封膜，抽負(fù)壓，使鑄型內(nèi)外產(chǎn)生壓力差而緊實(shí)，。 </p> <p> 解除模樣內(nèi)真空，起模。鑄型保持負(fù)壓狀態(tài)，直到下芯，合箱，澆鑄。 </p> <p> 脫箱落砂。冷卻后，將砂箱內(nèi)的壓力恢復(fù)到常壓狀態(tài)，砂型自動(dòng)潰散，鑄件保溫后取出，砂冷卻后返回系統(tǒng)循環(huán)使用，將鑄件取走進(jìn)入清理工部完成工藝過(guò)程。 </p><p> 4．加砂造型并震實(shí) </p> <p> （1）砂子成分：以120～140目海細(xì)沙為宜。 </p> <p> （2）加砂方式：先將少量砂子加到模樣上，壓住薄膜，以保證薄膜不起皺。 </p> <p> （3）砂子處理：用過(guò)的砂子要經(jīng)過(guò)除塵和冷卻方能使用。 </p> <p> 5．起膜并放置型芯 </p> <p> （1）起膜時(shí)要掌握行車，砂箱要平起，盡量避免錯(cuò)位，錯(cuò)位要及時(shí)修復(fù)。 </p> <p> （2）型芯為樹脂砂制作，表面涂油V法涂料。樹脂砂型芯較硬，能保證不粘砂和鑄件的完整。 </p> <p> （3）型芯的位置和尺寸要正確配合型腔 </p> <p> （4）型腔內(nèi)的砂子用真空吸管抽走。 </p> <p> 6．修整型腔并合箱 </p> <p> （1）型腔的拐角、凸緣要補(bǔ)刷涂料以保證能夠鑄出完整。 </p> <p> （2）上線箱體之間放泥條來(lái)保證箱體之間的密封。 </p> <p> （3）合箱時(shí)要平起平落，不得與芯子相撞。干砂造型抽真空后減小了砂與砂之間的間隙，增加了砂與砂之間的摩擦力，提高砂強(qiáng)度。</p><div style="width:100%;text-align: center;"><img style="max-width: 640px; max-height: 320px;" alt="揚(yáng)州先進(jìn)V法鑄造流程,V法鑄造" src="https://tyunfile.71360.com/UploadFile/Jyhuatian/637293889636621094/6553892.png"></div><p> V法鑄造工藝設(shè)計(jì)簡(jiǎn)介 </p> <p> 對(duì)于V法鑄造工藝的設(shè)計(jì)，不是只完成單個(gè)鑄件的工藝設(shè)計(jì)，應(yīng)該是先完成單個(gè)鑄件的澆冒口系統(tǒng)、砂芯設(shè)計(jì)、透氣設(shè)計(jì)、冷鐵等的設(shè)計(jì)，然后，根據(jù)工廠現(xiàn)有V法裝備的實(shí)際和生產(chǎn)效率等進(jìn)行模具的工藝布置設(shè)計(jì)，合理布置，重新進(jìn)行澆注系統(tǒng)的優(yōu)化設(shè)計(jì)。之后進(jìn)行模型體和型板上的抽氣塞設(shè)計(jì)(大小、位置、間距等設(shè)計(jì))，抽氣塞的設(shè)計(jì)必須自行進(jìn)行，不能交由模具設(shè)計(jì)和制作單位進(jìn)行，抽氣塞設(shè)計(jì)是否合理對(duì)后續(xù)生產(chǎn)中的覆膜效果影響很大，同時(shí)影響生產(chǎn)中抽氣塞破損、堵塞后的更換。上述工作完成之后開始進(jìn)行砂箱的設(shè)計(jì)工作，抽氣布局要合理，尤其是澆口和冒口附近，由于薄膜氣化和涂層受熱嚴(yán)重，真空泄漏較多，應(yīng)在該部位增大真空抽氣量，保證該部位的負(fù)壓滿足實(shí)際需要。在進(jìn)行砂箱設(shè)計(jì)時(shí)，不能只考慮真空度是否滿足，砂箱的負(fù)壓室容積必須保證足夠的抽氣量，否則，即便是真空度足夠，抽氣量不足同樣造成鑄型緊實(shí)率不足、砂型硬度不夠，澆注過(guò)程中甚至?xí)纱水a(chǎn)生砂型垮塌。合理的澆注系統(tǒng)及澆注速度是防止產(chǎn)生脹砂、塌箱、增厚等缺點(diǎn)的關(guān)鍵措施；無(wú)錫V法鑄造特點(diǎn)</p><p style="text-indent:25px">2008年時(shí)我國(guó)鑄鐵件廠產(chǎn)量達(dá)2510萬(wàn)噸，其中按短流程工藝生產(chǎn)的鑄件約占11.3%。揚(yáng)州先進(jìn)V法鑄造流程</p><p> V法具有與傳統(tǒng)砂型鑄造無(wú)法比擬的優(yōu)勢(shì)，其具體表現(xiàn)在以下七個(gè)方面： </p> <p> 造型易起模，模具少無(wú)磨損，金屬模具壽命長(zhǎng)，模具可用木質(zhì)材料； </p> <p> 鑄件尺寸精度高，輪廓清晰，鑄鐵件粗糙度值達(dá)Ra18—25μm。叉車鑄鐵配重是V法鑄造產(chǎn)品的典型**。安徽合力叉車集團(tuán)合肥鑄鍛廠生產(chǎn)的叉車配重，曾獲2002年第四屆北京國(guó)際鑄造工業(yè)展覽會(huì)鑄件一等獎(jiǎng)。世界上叉車和其他工程車所需配重和平衡塊幾乎都是V法鑄造生產(chǎn)的；(3) V法干砂保溫效果和真空抽吸作用都能提高金屬液的流動(dòng)性。試驗(yàn)表明：V法鑄造和濕型鑄造相比，金屬液流動(dòng)性可提高27％。因此V法鑄造不僅能生產(chǎn)厚壁鑄件，也能生產(chǎn)薄壁鑄件。如南京東陶（TOTO）有限公司引進(jìn)日本新東鑄造生產(chǎn)線，生產(chǎn)***鑄鐵浴缸，比較大浴缸尺寸為1829mm×1067mm×650mm，鑄件重達(dá)180kg，壁厚7mm，如圖2所示。圖3 天津英昌鋼琴鑄件有限公司生產(chǎn)的鋼琴鑄鐵弦架也是V法鑄造薄壁件的典型產(chǎn)品。揚(yáng)州先進(jìn)V法鑄造流程</p><p style="text-indent:25px">江陰華天科技開發(fā)有限公司致力于機(jī)械及行業(yè)設(shè)備，以科技創(chuàng)新實(shí)現(xiàn)***管理的追求。公司自創(chuàng)立以來(lái)，投身于氣力輸送，V法鑄造，輸送機(jī)械，環(huán)保設(shè)備，是機(jī)械及行業(yè)設(shè)備的主力軍。江陰華天科技始終以本分踏實(shí)的精神和必勝的信念，影響并帶動(dòng)團(tuán)隊(duì)取得成功。江陰華天科技始終關(guān)注機(jī)械及行業(yè)設(shè)備行業(yè)。滿足市場(chǎng)需求，提高產(chǎn)品價(jià)值，是我們前行的力量。</p></p><br /><p>文章來(lái)源地址: http://www.cdcfah.com/cp/2319522.html</p></div></div></div></div></div><div id="j23e8qi" class="page-right 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